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Operating Principle of Impact Crusher

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January 14, 2010 at 3:50 am

Operating Principle of Impact Crusher:
The Impact Crusher consists of an encased rotor carrying swing hammers, whizzer classifier for fineness regulation, and Blower Fan mounted on a solid shaft. Raw material to be pulverised enters the crushing chamber through the hopper and automatic rotary feeder. The impact of the hammer on the feed material against the Liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the over size particles are rejected by the classifier and returns to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust Free operation and no loss of ground powder.

Fault Analysis of Impact Crusher

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January 6, 2010 at 10:59 pm

Impact Crusher There are many common failure, so rule out the method is different.
The following four common troubleshooting methods:
First, if found Abnormal Vibration Impact Crusher:
1, indicating material is too large, you can check the feed size.
2, uneven wear, indicating the need to replace the hammer back,
3, rotor imbalance, need to be adjusted,
4, basic handled properly, need to check the anchor bolts and reinforcement.

Second, if found Crusher bearings fever:
1, indicating bearings in oil, the need for timely filling, of course, also cause excessive bearing heating fuel, refueling be sure to check the oil level,
2, bearing damage, we must promptly replace the bearings,
3, cover tight, we must regulate the bolts, elastic moderately suitable.

Third, if found counterattack crusher discharge size too large:
1, indicating hammer wear, the need to hammer busy tone or replacement,
2, hammer and the back plate of the gap is too large, generally adjusted to 15-20mm,
3, feed particle size is too large will also affect the size of outputting feed.

Fourth, as they are now impact crusher Belt Flip:
1, indicating belt wear, in need of replacement V-belt,
2, because the input belt assembly issues that need to be adjusted in the same plane on the pulley,
3, must pay attention to the quality of V-belt itself.

Operating Principle of Impact Crusher

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December 28, 2009 at 9:20 pm

The Impact Crusher is a versatile grinding unit of heavy and rugged construction and built for continuous operation day after day. The unit is especially designed for the medium fine, and fine size reduction.

The Crushers meet most capacity requirements and lend themselves to a wide degree of adjustments with fineness of the finished product ranging from about 60 mesh to bulk passing through 325 mesh, depending on a considerable extent to the particular material being handled. Unlike an ordinary hammer mill, it has no screens to break, wear out or clog in the crushing chamber. The D. P. Impact Crusher combines grinding, classifying and conveying all in one single unit.

Operating Principle of Impact Crusher
The Impact Crusher consists of an encased rotor carrying swing hammers, whizzer classifier for fineness regulation, and Blower Fan mounted on a solid shaft. Raw material to be pulverised enters the crushing chamber through the hopper and automatic rotary feeder. The impact of the hammer on the feed material against the Liner plates reduces it into fine powder. The ground material is carried towards the whizzer classifier for classification and the over size particles are rejected by the classifier and returns to the crushing chamber for further grinding. The classified material is then conveyed into the cyclone for collection and bagging. A dust collector is provided in the system for ensuring dust Free operation and no loss of ground powder.

Application of Impact Crusher
The Impact Crusher are used for a wide range of application e.g. Agricultural Chemicals, Carbon & Graphite, Coal, Coke, Coconut Shell & Wood Saw Dust, Clay, Dye Stuff & Pigments, Detergents, Ferro Alloys Fertilizers, Fillers, Food Products, Herbs & Spices, Insecticides and Pesticides, Katha, Marine feeds, Minerals, Plastics, Pharmaceuticals, Resins, etc.

Fine Impact Crusher 800X400

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November 21, 2009 at 2:30 am

Fine Impact Crusher 800X400 is made for granite, limestone, cement, iron ore, basalt, and ricer stone crushing, of excellent rigidity, simple structure and easy-maintenance, The Impact Crusher widely applied for the construction of road, bridge, expressway, airport, metallurgy etc.

Working principal Of Fine Impact Crusher 800X400:
The material is crushed primarily in the first crushing chamber by the high speed moving rotator of the impact crusher against the hammer, and then screwed into the secondary chamber for fine crushing hereafter material being discharged.

Feature Of Fine Impact Crusher 800X400:
1) High reliability
2) Flexible capacity
3) Over-loading protection
4) Easy replacement of wear and spare parts
5) Long service time
6) High efficiency

Technical Data Of Fine Impact Crusher 800X400:

Model Input 800*400

opening 400*185
(mm)
input <120
(mm)
Output <5
(mm)
Limestone 35-45
(T/H)
Power 45
(KW)

Fine Impact Crusher

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November 13, 2009 at 8:12 pm

Fine Impact Crusher

Fine Impact Crusher is made for granite, limestone, cement, iron ore, basalt, and ricer stone crushing, of excellent rigidity, simple structure and easy-maintenance, The Impact Crusher widely applied for the construction of road, bridge, expressway, airport, metallurgy etc.

Working principal Of Impact Crusher:

The material is crushed primarily in the first crushing chamber by the high speed moving rotator of the impact crusher against the hammer, and then screwed into the secondary chamber for fine crushing hereafter material being discharged.

Feature Of Fine Impact Crusher:

1) High reliability
2) Flexible capacity
3) Over-loading protection
4) Easy replacement of wear and spare parts
5) Long service time
6) High efficiency

Technical Data Of Fine Impact Crusher:

Model Inputopening
(mm)
input
(mm)
Output
(mm)
Limestone
(T/H)
Power
(KW)
800*400 400*185 <120 <5 35-45 45
800*600 500*250 <180 <5 45-55 55
800*800 550*330 <180 <5 55-65 55
1010*1010 1000*350 <180 <5 65-75 75
1200*1000 1200*400 <180 <5 50-100 110
1200*1200 1200*450 <180 <5 90-100 132
1400*1400 1500*500 <190 <5 100-150 160
1600*1600 1600*550 <190 <5 190-250 250
1800*1800 180*800 <190 <5 280-310 315

Impact Crusher PF-1214

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October 19, 2009 at 3:23 am

Impact Crusher PF-1214:

The Impact crusher is used in secondary crushing of material,The impact crusher processes various kinds of material with crushing compression strength not more than 350 mpa, featuring firm structure, stable performance, large capacity, even producing granularity ,convenient maintenance and economical running expense, and widely applied in the areas of mining ,construction material,smelting, railway, highway, water conservancy, etc.

Feature Of Impact Crusher PF-1214:

1) High reliability
2) Easy replacement of wear and spare parts
3) Long service time
4) High efficiency

Impact Crusher PF-1214 Operating principle:

The impact crushes materials with impact force. When the materials enter the blow bar area, they are crushed due to the high-speed impact of the blow bar and are thrown to the impact plates on the rotor for secondary crush. Then the materials will be shot back to the blow bar again for the third crush. This process repeats until the materials are crushed to the required size and discharged from the lower part of the machine. The size and shape of the finished powder can be changed by adjusting the gap between the impact rack and rotor support. The machine employs self-weigh security device in its back frame. When other objects enter the impact cavity, they will be forced out of the machine by the impact rack in the front and back of the machine.

Technical Data Of Impact Crusher PF-1214:

Models :PF-1214
Specification (mm) :1250×1400
Size of feed opening (mm) : 400×1430
Max.feed size (mm) : 350
capacity (t/h) : 130-180
power(kw) : 132
Weight(t) : 18.6